Stainless Steel Chemical Reactor

Product Overview

The SS-100L stainless steel chemical reactor is a medium-sized reaction device with an effective volume of 100L, designed for medium-scale chemical reactions and material processing. The stirring speed is adjustable, ranging from 0 to 500 RPM, to meet various stirring requirements. It is equipped with an automatic temperature regulator, providing a temperature control precision of ±1°C. With variable frequency speed control and adjustable heating power, this reactor is capable of maintaining constant temperature automatically. It is ideal for applications in industries such as chemicals, pharmaceuticals, and new materials synthesis.

Product Features

1. Large Capacity Design: With a 100L effective volume, this stainless steel chemical reactor is suitable for medium-scale chemical reactions and material processing.

2. High-Quality Stainless Steel Construction: Made from 304 or 316L stainless steel, it offers excellent corrosion resistance and heat resistance, suitable for a wide range of chemical media.

3. Wide Temperature Control Range: This reactor can operate at a broad temperature range, with a designed temperature capability of up to 350°C or higher, catering to various chemical reaction temperature requirements.

4. Stirring Functionality: Equipped with an adjustable stirrer, the stirring speed can be controlled to ensure uniform mixing of reactants and meet different stirring needs.

5. Safety Features: Includes safety valves, pressure gauges, thermometers, and other safety devices, ensuring safe operation under high pressure and high-temperature conditions.

6. Compact Design: The reactor is compact in size with a simple yet reliable structure, saving space and making it suitable for both laboratory and industrial production environments.

7. Customization Service: Custom SS-100L stainless steel chemical reactors are available based on specific client needs, ensuring that unique process requirements are met.

Application Areas

1. Chemical Industry:

   The SS-100L stainless steel chemical reactor is widely used in the chemical industry to produce organic chemicals such as amides, anhydrides, amines, and heterocyclic derivatives. These synthesis processes have strict requirements for reaction conditions, and this reactor can precisely control temperature and time to ensure efficient reactions.

2. Pharmaceutical Industry:

   In the pharmaceutical industry, the reactor is ideal for producing active pharmaceutical ingredients (APIs) such as antibiotics and vitamins. The stable heating system and accurate temperature control ensure the purity and structural integrity of pharmaceutical intermediates.

3. Food Industry:

   The SS-100L stainless steel chemical reactor is used in the food industry to produce a variety of condiments such as soy sauce, vinegar, MSG, and fermented foods like yogurt and yeast. By controlling reaction temperature and time, the reactor ensures the quality and flavor of food products.

4. New Material Production:

   This stainless steel chemical reactor is widely used in the production of new materials such as polymer resins and colloidal materials. These materials have extensive applications in fields like pharmaceuticals, electronics, and optoelectronics.

5. Petrochemical Industry:

   In the petrochemical industry, the reactor is used to carry out processes such as vulcanization, nitration, hydrogenation, hydrocarbon treatment, and polymerization, providing a suitable environment for physical and chemical reactions.

Working Principle

The SS-100L stainless steel chemical reactor works by providing a sealed high-pressure environment to facilitate chemical reactions. The reactor generates heat through electric heating wires or a jacket heating system, while the built-in stirrer (mechanical or magnetic) ensures uniform mixing of reactants. This design allows the reactor to perform various chemical reactions, such as synthesis, polymerization, dissolution, and extraction, under different temperature and pressure conditions. Safety devices such as safety valves and pressure gauges ensure the reactor operates safely by controlling pressure and preventing overpressure.

Precautions

1. Equipment Inspection:

   Before use, ensure the reactor and all connections are intact, with no leakage. Verify that the vessel, stirrer, rotating parts, auxiliary equipment, indicators, safety valves, piping, and valves meet safety requirements.

2. Safety Protection:

   When using the stainless steel chemical reactor, ensure that necessary safety equipment, such as explosion-proof covers, safety valves, and pressure gauges, are installed to guarantee safe and reliable operation.

3. Cleaning and Maintenance:

   After use, perform timely cleaning and maintenance to avoid residue buildup and corrosion. Use appropriate cleaning agents and tools, and regularly inspect the sealing condition of the equipment to ensure it remains in good condition.

4. Material Loading Sequence:

   Strictly follow the prescribed material loading sequence, and do not change the order arbitrarily. Ensure that the quantity of materials does not exceed the prescribed amounts.

5. Temperature Control:

   During heating, regularly check and record the reactor's temperature. If the temperature is abnormal, take corrective measures to maintain the correct reaction temperature.

6. Operational Checks:

   Continuously monitor the reactor during operation. If any abnormal conditions arise, stop the reactor immediately and perform repairs.

7. Cleaning and Storage:

   After discharging the material, rinse the reactor thoroughly and ensure that it is dry and free from residue before storage.

After-Sales Service

1. Customer Satisfaction:

   We aim for a 95% customer satisfaction rate, and we treat any issues with our products as opportunities to improve. We want our customers to feel confident in using our products.

2. Service Team:

   Our on-site customer service engineers and senior technicians will arrive at your location promptly to perform repairs and services. Your valuable feedback drives our improvement efforts.

3. Customer Follow-Up:

   Our after-sales department conducts phone follow-ups until any issues are resolved to the customer's satisfaction.

4. Technical Support:

   We offer reliable technical support to resolve any operational issues and ensure stable performance of the stainless steel chemical reactor.

5. Regular Maintenance:

   We ensure there is a regular maintenance plan to extend the lifespan of the reactor.

6. Quality Testing:

   Each reactor undergoes rigorous quality testing, including pressure tests and leak tests, to ensure compliance with design specifications.

7. On-Site Installation and Commissioning:

   The reactor is installed according to process flow diagrams, with all piping and control systems connected. Comprehensive commissioning ensures that the reactor operates normally and that the parameter settings meet process requirements.

FAQ

Q: Why does the SS-100L stainless steel chemical reactor produce little or no output after starting?

A: Possible causes include motor failure to start, clogged pipelines, ruptured pipes, blocked filter screens, or the suction port being above the material level. Solutions include resolving electrical faults, clearing blockages, welding or replacing pipes, and reinstalling the system.

Q: What could prevent the SS-100L stainless steel chemical reactor from starting?

A: Possible causes include low power supply voltage, a broken circuit, or foreign objects obstructing the reactor impeller. Identify and fix the power issue, and clear any obstructions from the reactor parts.

Q: Why does the SS-100L stainless steel chemical reactor motor fail to start and make noise?

A: This could be due to a broken phase, bearing lock-up, or foreign objects in the impeller. Fix the circuit, repair or replace the bearing, and clear any foreign objects.

Q: What should be considered when operating the SS-100L stainless steel chemical reactor?

A: Ensure that the cooling water valve is closed, release any remaining coolant from the jacket and vessel, load materials, turn on the stirrer, then open the steam valve and heating power. After reaching the desired temperature, turn off the steam valve and power, and wait 2-3 minutes before shutting off the stirrer. After processing, promptly clean the residual condensate in the vessel and jacket using warm water to remove any sticky substances.